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Cows during a feeding trial at Mære Agricultural School.

New method allows pigs, chickens, and fish to eat grass and algae

Green biorefining of grass and algae can provide Norway with domestically produced protein feed that is comparable to imported soy from Brazil.

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Currently, grass is mainly used directly as animal feed for cows and other ruminants. These animals have multi-compartmental stomachs specialised in breaking down plant fibres.

Animals with only one stomach cannot break down grass to a level where proteins and energy are released from the cell membrane. 

Installation of Norway’s first green biorefinery facility at Tuv Research Farm in May 2024.

This is where green biorefining comes in as a sort of chewing assistant. 

In the biorefining process, plants undergo a rough treatment in a screw press. This releases the valuable nutrients from plant cells, allowing proteins to be concentrated into protein feed. This is digestible even for single-stomached animals like poultry, pigs, and fish.

Green biorefining could make Norway more self-sufficient

NIBIO recently opened Norway’s first pilot facility for green biorefining at the Tuv Research Farm.

“Over 50 per cent of agricultural production in Norway is grass. At the same time, we have a lot of seaweed along the Norwegian coast, with up to 30 per cent protein content. We envision developing the facility along these two lines,” Audun Korsæth said during the opening of the green biorefinery.

Here, small fibre residues are filtered from the protein juice in a small-scale lab experiment.

He is the Director of the Division of Food Production and Society at NIBIO.

Korsæth emphasised that the combination of grass and algae would allow the facility to be utilised for a larger part of the year. 

“There's a great need for new feed materials in the future, both in the fish farming industry and in chicken and other livestock production,” says Gjermund Bahr, senior adviser at NIBIO's Department of Biomarine Resource Valorisation.

Bahr has a background in the aquaculture industry. He points out that the biorefining process releases many nutrients that match the needs of the aquaculture industry for feed.

Building on experience from Denmark

The facility was developed in collaboration with researchers from Aarhus University, Denmark. They have already established a demonstration facility and contributed to developing two commercial facilities in Denmark. 

The Danish researchers already have several exciting results from trials with animal feed for chickens and pigs.

“In a feeding trial with pigs, we tested a concentrate based on grass with 47 per cent crude protein. The trial showed that we can add up to 15 per cent of this in pig feed without any issues with meat quality,” says researcher Lene Stødkilde-Jørgensen from Aarhus University.

Researcher Lene Stødkilde-Jørgensen shared experiences from trials involving the addition of grass-based protein concentrate in animal feed for chickens and pigs.

In more recent trials, they have confirmed that soy can be replaced without problems.

Feeding trials with chickens and cattle

Researchers at NIBIO are also conducting feeding trials with partners in the One Crop Two Diets project.

Dairy cows at Mære Agricultural School have been fed pulp, which is the fibrous pressed residue left at the end of the biorefining process.

Professor Søren Krogh Jensen from Aarhus University examines the display of what is produced from grass at the green biorefinery facility at the Tuv Research Farm.

“We expect that the cows will produce the same amount of milk regardless of whether they are fed pulp or regular silage," says Haldis Kismul.

He is a researcher at NIBIO's Department of Grassland and Livestock. 

"However, we think cows eating pulp will need less time to ruminate in order to fully digest their feed, which could either reduce the need for concentrated feed in the dairy cow diet or result in the animals belching less and thus releasing less methane,” he says.

The challenges: volume, quality, and economy

More research is needed before feed production from green biorefinery may be economically viable. 

In Denmark, grass protein is still two to three times more expensive than imported soy.

“In terms of concentrated feed, we lack protein, especially for chickens. The challenge is that feed factories need large volumes of consistent quality, and we need to produce feed that is economically viable for farmers to use,” says Kari Ljøkjel.

She is the managing director of Felleskjøpet Feed Development, one of the participants in the One Crop Two Diets project.

Researchers also want to explore how it might be possible to create new high-value products from what remains after the most valuable protein concentrate has been extracted from the biorefinery process.

Steffen Adler is a researcher at NIBIO's Department of Grassland and Livestock and the project leader for One Crop Two Diets. He is optimistic about the research opportunities that the new facility presents.

“This facility will be important for national and international research projects. It could also serve as a demonstration plant for collaboration with industry. I'm very excited to see what we can achieve in the coming years," he says.

Researcher Haldis Kismul is monitoring the dry matter content of the fibrous gras pulp as it is exiting the screw press.
Research Scientist Haldis Kismul and Engineer Jo Sjåvik from NIBIO are taking blood samples from cows in a feeding trial at Mære Agricultural School. The purpose is to monitor the animals for early warning signals for metabolic imbalances, in order to verify that cows are not in danger of being malnourished from being on the gras pulp diet.
Gjermund Bahr, Senior Advisor in the Department of Biomarine Resource Valorisation at NIBIO, and Steffen Adler, Researcher in the Department of Feed and Livestock at NIBIO, have closely collaborated on developing the new green biorefinery facility in Steinkjer.
Researcher Haldis Kismul processes blood samples from feeding trials at Mære. Plasma is centrifuged and sent for analysis to ensure that the cows are not malnourished on the diet.

What is green biorefining?

The green biorefinery process can have various main products and several byproducts.

Green protein concentrate has great potential as a protein source for pigs, poultry, and possibly also fish. It may serve as raw material for dietary supplements, or new medicines.

Grass whey is used either as fertiliser or as raw material for biogas production. Researchers are exploring new applications, such as in the production of single-cell protein, cosmetics, dietary supplements, or pharmacology.

Fiber pulp can be used as raw material for biogas production or ensiled and used as feed for ruminants. Researchers are exploring new areas of application, for example, in construction materials, textiles, or the paper industry.

 

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